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Scepi Smart EMS for manufacturing plants

Scepi Smart EMSScepi Smart EMS for manufacturing plants

Linking consumption to machines, shifts and production volumes.

30-minute introductory discussion · no obligation

Scepi Smart EMS for manufacturing plants: operating environment illustration
Application illustration, not a customer installation.
An industry configuration of Smart EMS

Operating challenges

Scepi Smart EMS connects a manufacturing plant's main meters, submeters, machine states and production data. This makes idle losses, major equipment loads and the measurable results of interventions visible.

01

Measurement

Separating idle consumption from compressors, cooling circuits and auxiliary systems.

02

Operating context

Energy and cost indicators by machine, shift and product group.

03

Events and comparisons

Analysis of simultaneous machine starts and demand peaks.

04

Scoped integration

Implementing an approved load sequence and local override as part of an Autopilot project.

From data to a decision

Measure the right things

Compare like-for-like operating periods and investigate changes before attributing them to an energy action.

kWh / comparable unit of productionkWh / comparable unit of production
Consumption outside operating hours (kWh)Consumption outside operating hours (kWh)
Energy cost by shift and cost centre (HUF)Energy cost by shift and cost centre (HUF)

Measured peak demand (kW). Sensor and data-source compatibility is assessed during scoping.

The shared platform

A shared view of operations

Smart EMS brings accessible meter and operating data together. Monitor provides visibility; Executive supports analysis and reporting; Autopilot adds approved control. Interfaces, alerts, retention and integrations are scoped for the site.

Explore the platform
Scepi Smart EMS consumption heatmap
Example product interface. Figures are illustrative; the available views depend on the selected plan and integrations.
Annual software licence

Choose the capabilities you need

The same software tiers apply across industries. Industry-specific sensors, interfaces and workflows are implemented as a separate project.

See.

EMS Monitor

99,000 HUFnet / site / year + VAT

A shared view of site consumption, production and basic energy costs.

Plan details and scope
Control.

EMS Autopilot

399,000 HUFnet / site / year + VAT

Approved automatic control within agreed operating limits.

Plan details and scope

Hardware, implementation, operations and optional modules are separate costs. Prices are net of VAT. Full comparison

Transparent assumptions

What could it mean financially?

Annual energy cost, excluding VAT, for the machines and auxiliary systems in scope.

Illustrative scenario

Calculate with your own figures

The starting figures are editable examples, not measured customer data or promised savings. All amounts are net of VAT, in Hungarian forints.

annual licence / site

The annual licence is charged per site.

The combined annual cost of all sites entered.

Estimated effect of subsequent actions; 0% is a valid assumption.

Hardware, survey, installation, integration and any module setup. Editable example; project pricing depends on a site assessment.

Operations, connectivity and selected module fees. This example is not a quotation; replace it with the actual total cost.

The calculator does not transmit or store the figures you enter.

Estimated annual net benefit2,701,000 HUF

Assumed savings minus annual software and other recurring costs.

The estimated annual net benefit is positive.

Simple payback period
13.3 months
First-year investment ROI
-10%
Gross annual savings
3,000,000 HUF
Energy savings
3,000,000 HUF
Annual software licence
199,000 HUF
Other annual costs
100,000 HUF
Total annual recurring costs
299,000 HUF
Total first-year cost
3,299,000 HUF
Energy saving needed to cover annual costs0.5%

With the entered water savings; excluding the one-off investment.

If actual savings differ

If actual savings differ
AssumptionAnnual net benefit
Half the entered rate1,201,000 HUF
The entered rate2,701,000 HUF
1.5 times the entered rate4,201,000 HUF

Uses 50%, 100% and 150% of the entered energy and water saving rates, capped at 100% savings. A sensitivity analysis, not a forecast.

How is this calculated?

Annual net benefit = energy cost × energy saving rate + water cost × water saving rate − annual licence − other annual costs. Payback = one-off investment / annual net benefit. First-year ROI = (annual net benefit − one-off investment) / one-off investment × 100%.

The model assumes constant annual costs and savings. It excludes financing, tax, inflation, discounting and residual value. Measurement supports decisions; savings require validated actions and follow-up measurement. Food safety, process and operational limits take priority.

List prices checked: 28 September 2026. Plans and included services.

What must be measured

Verified reductions in idling and unnecessary running time. Documented tariff or demand-charge benefits where the contract allows them.

The calculator includes only the energy and water cost buckets entered above. Capacity, avoided damage and other value must be evaluated separately from evidence.

Implementation

Start with a defined measurement scope.

We define the decision to support, the data needed and the operating limits before implementing the integration.

  • A meter and machine list, with accessible data connections.
  • Production volumes, product mix and shift patterns for normalised comparisons.
  • Approved operating limits for any intervention.
  1. Survey and scope

    Meter list, interfaces, responsibilities and a comparable baseline.

  2. Connect and verify

    Connect the required data, test timestamps, gaps and alerts.

  3. Act and measure again

    Approve any control rules, test fallback and manual override, then measure results against the agreed baseline.

Frequently asked questions

Questions worth clarifying.

Which equipment should be submetered first?

Start with major loads, equipment that runs continuously or consumption that is difficult to explain. This might include a compressor, refrigeration system or production line. The measurement plan is based on the information needed for business decisions and the available data connections.

Can energy consumption be compared between two shifts?

Yes, if production volumes, product mix, running time and relevant operating conditions are known alongside energy use. Without these, a difference does not necessarily indicate waste.

Does monitoring automatically reduce consumption?

Monitoring helps identify losses and opportunities for action. Savings come from measures that are actually implemented, and their results need to be verified using comparable before-and-after data.

What does the annual licence include?

Monitor, Executive and Autopilot are annual per-site software licences. Meters, hardware, integration, implementation, operations and optional modules are separately scoped and priced. The calculator uses the published licence prices and editable project budgets.

Next step

Let’s look at your site.

Bring an energy bill, a meter list and the operating question you want to resolve. We can use them to define a practical first step.

Book a free consultation

30-minute introductory discussion · no obligation

Content and public licence prices reviewed: 28 September 2026. · Scepi Consulting